NEAR
MISSES - CAN THEY BE LEVERAGED TO PREVENT SEVERE ACCIDENTS?
Amit
Shah, Shruti Singh and Arash Azadegan, PhD
If learning from
mistakes is too costly, could learning from near-misses be a more reasonable
alternative in mitigating the effect of accidents? A near-miss is an event, observation,
or situation that possesses the potential for improving a system’s performance
and flexibility in the face of a disruptive force. On the upside, recognizing
near misses helps in making future decision making by not only identifying the
root cause of the issue, but by also helping take more educated actions. However,
for near misses to work effectively, recognition, disclosure and classification
of near misses is very important. For instance, how far the performance by
members of a supply network can be stretched (before it breaks) is one potential
benefit of near-misses.
One
way for this recognition to happen is through near-miss mockups or experiments.
Closely related to emergency fire alarm drills, near miss experiments can help identify
weak links and prepare the system to cope up with future accidents. By introducing
small and deliberate near-misses, we identify its weaknesses and hope to make
it more resilient in coping with more serious circumstances. Small-scope
experiments help find out further shortcomings and loopholes that can be filled
so as to minimize future high impact occurring from accidents. This will not
only allow us to leverage near misses to prevent future disruptions in the supply
chain but, but can also provide the supply chain with more flexibility and
adaptability. Thus, it will prepare the industry for similar disruptions in the
future and will also give it a chance to figure out what else they could change
to be better prepared if any of our proposed experiments were to actually
occur. Since these experiments will be in controlled conditions, it will not
impact the supply chain, but they will certainly give us an idea of what needs
to be changed in order to handle a similar or a larger crisis.
Another
aspect of near miss that be looked at is the extent of the impact it has on the
operational structure. Near misses which have a smaller impact are easier to
reproduce and control, whereas, larger near misses are more practical, more
extensive and more insightful but at the same time are more complex to
reproduce. The larger near misses are the ones that will test the limitations
of the supply chain and may provide for a steeper learning curve. Higher sloped
learning curve provides the basis to help more easily identify, prevent or
mitigate major accidents.
A third aspect of near misses importance is their probability of occurrence. The ones with the most probability provide the most visibility of what could go wrong. But the ones with the least probability could be the one to cause most number of hidden problems. These are the ones for which a supply chain may not be prepared and hence, the ones which may lead to potential accidents. Testing with these scenarios is of immense importance to manage the risk associated with them and also to expose the system’s limitations during these scenarios.
Fire drills and war
games are common learning tools in fire departments and the military. Indeed,
running exercises are frequent means for testing military preparedness. As
supply chains become more competitively fierce, it may be necessary to
seriously consider the need for near-miss “mockups”. After all, how did each of
us learn how to ride a bike without training wheels if mom or dad let go of the
handle, knowing that they would catch us before falling over? Some parents run this particular near-miss
exercise in a soft, grass-laden backyard to curtail any possible bruises. Such
is the spirit behind running near-miss experiments. Toughening through learning
with minimal possible damage.